2024-09-06 13:19:03
Formlabs adds a new material to its Form 4 portfolio and introduces new machines for post-processing SLS prints. In addition, the first certified third-party material is available for Form 4B printers.
Resin for casting industry
With its new Clear Cast Resin, Formlabs aims to appeal to the casting industry. The material for printing models for investment casting has best-in-class thermal expansion, allowing foundries to cast their designs in-house in record time to save costs, reduce lead times and iterate more easily. The material is accurate to 0.25 mm, which ensures reliable casting shells with minimal cracking. It is especially the time savings in the entire process that makes the difference, according to one of the beta testers of Clear Cast Resin. Manual post-processing of the casting molds can be skipped.
Rinsing SLA prints
Earlier this year, Formlabs introduced the Form 4, a much faster DLP printer than the previous line of SLA printers. To complete the ecosystem, they are now introducing a new solution for washing prints. Resin Washing Sollution is non-flammable and dissolves twice as much resin before it becomes saturated compared to IPA. This reduces the cost per washed part.
Polishing of SLS prints
For the Fuse line of SLS printers, Formlabs introduces both a blast polishing booth and a Fuse Sift Glovebox and Fuse Parts Carrier. The latter two ensure that the operator comes into contact with the powder as little as possible when unpacking. The Fuse Blast Polishing system is an upgrade for the existing blast booth. The printed parts are polished immediately after they come out of the Fuse Sift. The surface becomes smooth, semi-glossy and can then be painted directly if desired.
New resin for dental industry
For the dental industry, Formlabs has certified a new ceramic-filled biocompatible resin from BegoTM, the VarseoSmile TriniQ resin. This resin can be used to print permanent and temporary restorations and bridges. This is the first so-called third party Certified Material from Formlabs for the Form4B printer. Users can get the Open Material Mode software on this new SLA printer. This allows you to 3D print any resin for a 405 nm wavelength.
Want to learn more about the Formlabs 4? MakerPoint will take printed pieces on this machine to the Kunststoffenbeurs on 18 and 19 September in Den Bosch. Makerpoint is one of the exhibitors at the AM for Plastics Area at the Plastics Fair.
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Table of Contents
Formlabs Revolutionizes 3D Printing Industry with New Materials and Post-Processing Solutions
Formlabs has recently made a significant impact in the 3D printing industry by introducing new materials and post-processing solutions for its Form 4 portfolio. The company has launched a new Clear Cast Resin, which is specifically designed for the casting industry, along with new machines for post-processing SLS prints. Additionally, Formlabs has certified its first third-party material for the Form 4B printer, catering to the dental industry.
Clear Cast Resin: A Game-Changer for the Casting Industry
The Clear Cast Resin is a breakthrough material for investment casting, offering best-in-class thermal expansion and clean burnout with minimal ash and no trace metals [[3]]. This resin is designed to enable foundries to cast their designs in-house in record time, reducing costs, lead times, and iteration cycles [[1]]. The material’s high accuracy of 0.25 mm ensures reliable casting shells with minimal cracking. According to beta testers, the time savings in the entire process make a significant difference, and manual post-processing of casting molds can be skipped.
Rinsing SLA Prints Made Easier
Formlabs has also introduced a new solution for washing prints, the Resin Washing Solution, which is non-flammable and dissolves twice as much resin before becoming saturated compared to IPA [[3]]. This reduces the cost per washed part, making the printing process more efficient.
Polishing of SLS Prints: A Smooth Finish
For the Fuse line of SLS printers, Formlabs has introduced a blast polishing booth and a Fuse Sift Glovebox and Fuse Parts Carrier. These solutions ensure that the operator comes into contact with the powder as little as possible when unpacking. The Fuse Blast Polishing system is an upgrade for the existing blast booth, allowing printed parts to be polished immediately after coming out of the Fuse Sift. The surface becomes smooth, semi-glossy, and can be painted directly if desired.
New Resin for Dental Industry: VarseoSmile TriniQ
Formlabs has certified a new ceramic-filled biocompatible resin from BegoTM, the VarseoSmile TriniQ resin, for the dental industry. This resin can be used to print permanent and temporary restorations and bridges. This is the first third-party Certified Material from Formlabs for the Form4B printer, which allows users to 3D print any resin for a 405 nm wavelength.
Open Material Mode Software
Formlabs’ Open Material Mode software enables users to print with a wide range of resins, including the new VarseoSmile TriniQ resin. This software allows for greater flexibility and customization in the printing process.
Conclusion
Formlabs’ latest innovations in materials and post-processing solutions are poised to revolutionize the 3D printing industry. The Clear Cast Resin is set to transform the casting industry, while the new Resin Washing Solution and polishing machines for SLS prints will improve efficiency and quality. The certification of the VarseoSmile TriniQ resin marks a significant milestone for the dental industry, and the Open Material Mode software opens up new possibilities for users. As Formlabs continues to push the boundaries of 3D printing technology, the industry can expect even more exciting developments in the future.
Formlabs Form 4 release date
Title: Revolutionizing 3D Printing: Formlabs’ Latest Innovations in Resin and Post-Processing
Introduction:
Formlabs, a pioneer in the 3D printing industry, has announced a series of exciting innovations that are set to revolutionize the way we approach investment casting, dental printing, and post-processing of SLA and SLS prints. In this article, we will delve into the details of these groundbreaking developments and explore their potential impact on various industries.
Resin for the Casting Industry:
Formlabs has introduced its new Clear Cast Resin, a game-changing material for investment casting. This resin boasts best-in-class thermal expansion, allowing foundries to cast their designs in-house in record time, saving costs, reducing lead times, and iterating more easily [[1]](https://formlabs.com/store/materials/clear-cast-resin/). With its accuracy of 0.25 mm, Clear Cast Resin ensures reliable casting shells with minimal cracking. Beta testers have reported significant time savings in the entire process, making it an attractive solution for foundries.
Rinsing SLA Prints:
Formlabs has also introduced a new solution for washing prints, Resin Washing Sollution, which is non-flammable and dissolves twice as much resin before becoming saturated compared to IPA [[2]](https://www.linkedin.com/posts/formlabs_introducing-clear-cast-resin-on-formlabs-activity-7237474805376061440-v3pS). This reduces the cost per washed part, making it a more efficient and cost-effective option.
Polishing of SLS Prints:
For the Fuse line of SLS printers, Formlabs has introduced new machines for post-processing, including a blast polishing booth and a Fuse Sift Glovebox and Fuse Parts Carrier. These innovations ensure that the operator comes into contact with the powder as little as possible when unpacking. The Fuse Blast Polishing system is an upgrade for the existing blast booth, allowing for smooth, semi-glossy surfaces that can be painted directly if desired. [[3]](https://formlabs.com/blog/industrial-investment-casting-formlabs-clear-cast-resin/)
New Resin for the Dental Industry:
Formlabs has certified a new ceramic-filled biocompatible resin from BegoTM, the VarseoSmile TriniQ resin, for use in the dental industry. This resin can be used to print permanent and temporary restorations and bridges. As the first certified third-party material for Form 4B printers, it offers users more flexibility and options for their dental printing needs.
Conclusion:
Formlabs’ latest innovations in resin and post-processing are poised to revolutionize various industries, including investment casting, dental printing, and more. With its commitment to innovation and excellence, Formlabs is setting new standards for the 3D printing industry. Whether you’re a foundry, dental professional, or simply interested in the latest advancements in 3D printing, Formlabs’ latest developments are sure to impress.
