CHICAGO, Nov. 18, 2024 (GLOBE NEWSWIRE) — Berlin Packaging, recognized globally as the premier Hybrid Packaging Supplier®, is thrilled to announce that its innovative and award-winning BUNCKER® protective packaging solution designed specifically for lithium batteries has received a coveted special permit from the U.S. Department of Transportation (DOT) Pipeline and Hazardous Materials Safety Administration (PHMSA). The newly issued DOT-SP 21690 permits the shipment of multiple batteries within a single BUNCKER® unit via freight or rail, eliminating the need for any inner packaging, which streamlines the entire process.
BUNCKER® UN-Certified Packaging for Lithium Cells and Batteries is meticulously engineered to cater to the transport and storage needs of lithium cells and batteries, accommodating every stage of their lifecycle. This includes new batteries, second-life applications, refurbished cells, and those earmarked for disposal or recycling. Additionally, it effectively handles low production runs, prototypes, and even damaged, defective, or recalled batteries. The solution incorporates patented insulation and filtration technology, which plays a crucial role in preventing thermal runaway incidents and filtering out hazardous hydrogen fluoride (HF) gases, thereby ensuring safer handling.
BUNCKER® is offered in five distinct sizes, ranging from small to XXL, facilitating versatility for various storage and transport needs. Its innovative pallet-based design enhances operational efficiency, allowing units to be easily stacked and maneuvered by forklifts from all sides. Moreover, the packaging is designed for straightforward, one-person handling, maximizing convenience. These units boast durability, weather resistance, and sustainability, making them a responsible choice for manufacturers. Additionally, BUNCKER® has received official UN certification according to classifications P911/LP906, P903/LP903, P908/LP904, P910/LP905, P909, and is rated 50A/X/YR. The packaging’s built-in absorbent features negate the necessity for loose fill and cushioning materials, simplifying the packing process.
In accordance with DOT-SP 21690, BUNCKER® is now exempt from several stringent regulations regarding lithium battery packaging. This includes exceptions to 49 CFR §§ 173.185(b)(3)(i), 173.185(b)(3)(iii)(A) and (B), 173.185(e)(1), and 173.185(f)(1) through (3) that previously mandated inner packaging. Additionally, it allows for multiple batteries to be packed within a Large Packaging unit, thus enhancing operational efficiency while maintaining safety.
“BUNCKER® provides unmatched technology in today’s market for the growing lithium battery space,” stated Steve Sowa, Senior Director of Sales at Berlin Packaging. “The special permit simplifies shipping and storage, reducing risks and enhancing safety for all involved parties.”
Since its launch earlier this year, BUNCKER® has already made a remarkable impact on the industry, garnering three prestigious international design awards. Among these accolades are the esteemed iF DESIGN AWARD 2024 in the Industry-B2B Packaging category, the 2024 Red Dot Design Award for Innovative Product, and a Bronze De Gouden Noot 2024 award. These honors serve to highlight BUNCKER®’s exceptional design, which is deeply rooted in safety and user-friendliness.
For further inquiries about BUNCKER® and to access information regarding DOT-SP 21690, please visit berlinpackaging.com/buncker.
About Berlin Packaging
Berlin Packaging proudly holds the title of the world’s largest Hybrid Packaging Supplier®, specializing in glass, plastic, and metal containers and closures. The company produces and supplies billions of packaging items each year, in addition to offering valuable services such as package design, financing, consulting, warehousing, logistics, and sustainability solutions to businesses across a diverse range of industries. By merging the best of manufacturing, distribution, and service providers, Berlin Packaging is dedicated to enhancing its customers’ net income through superior packaging products and services. For more information, please visit berlinpackaging.com and corporate.berlinpackaging.eu.
Media Contact
Celeste Osborne, [email protected], (708) 272-7046
In what ways does the BUNCKER® packaging contribute to sustainability in the logistics of lithium battery transportation?
**Interview with Jonathan Harris, Chief Innovations Officer at Berlin Packaging**
**Interviewer:** Thank you for joining us today, Jonathan. Congratulations on the recent approval of the BUNCKER® protective packaging solution by the U.S. Department of Transportation. Can you tell us what this special permit means for your operations?
**Jonathan Harris:** Thank you! This permit, DOT-SP 21690, is a significant milestone for us. It allows us to ship multiple lithium batteries in a single BUNCKER® unit without the need for additional inner packaging. This makes the shipping process more efficient and reduces the environmental impact of excess materials.
**Interviewer:** That’s impressive. Berlin Packaging has always been at the forefront of innovation. How does the BUNCKER® packaging enhance safety during the transport of lithium batteries?
**Jonathan Harris:** Safety is our highest priority, especially when it comes to lithium batteries, which can pose risks like thermal runaway. The BUNCKER® solution uses patented insulation and filtration technology to manage these risks effectively. It filters out hazardous gases and prevents temperature issues, which is critical for safe handling.
**Interviewer:** The versatility of BUNCKER® is quite notable with its various sizes and capabilities. How does this adaptability benefit manufacturers and businesses that rely on lithium battery shipping?
**Jonathan Harris:** Exactly! The BUNCKER® comes in sizes ranging from small to XXL, accommodating different battery types and shipping needs—from new batteries to refurbished ones and even damaged cells. This flexibility helps manufacturers streamline their operations, save space in storage, and simplify logistics, ensuring they can meet demand efficiently.
**Interviewer:** With the exemption from certain DOT regulations, how does this change the packaging landscape for lithium batteries?
**Jonathan Harris:** It’s a game changer. The exemption allows us to sidestep some of the stringent existing regulations, which traditionally made packaging and shipping cumbersome. By eliminating the need for inner packaging, we provide a more simplified, cost-effective solution without compromising safety.
**Interviewer:** Sustainability is a buzzword in packaging today. How does BUNCKER® address environmental concerns?
**Jonathan Harris:** Our BUNCKER® units are designed to be durable and weather-resistant. They also incorporate built-in absorbent features that eliminate the need for loose fill and cushioning materials. By reducing waste and improving the efficiency of shipping, we believe BUNCKER® is a sustainable choice for companies dealing with lithium batteries.
**Interviewer:** Thank you for sharing this insightful information, Jonathan. It sounds like BUNCKER® will have a significant positive impact on the industry.
**Jonathan Harris:** Absolutely, and thank you for having me. We’re excited to lead the way in creating safer, more efficient, and environmentally friendly solutions for lithium battery transport.
