2024-10-27 02:45:00
A new offering specifically for small parts machining and medical applications
Kennametal Inc. (NYSE: KMT) is expanding its turning portfolio with the introduction of new inserts and cutting tools that significantly expand its small parts and medical equipment machining capabilities. The three new products – TopSwiss™ turning inserts and Micro Boring Solid (MBS) tools and KCU25B turning inserts – are designed to increase output, improve component quality, reduce errors and help customers achieve accurate and clean to achieve results.
“The offering of these new products builds on our existing portfolio of high-performance turning products and underscores our commitment to becoming a one-stop shop for customers around the world,” said Scott Etling, vice president of global product management. The KCU25B and the new TopSwiss offering are a testament to our continued innovation and speak to the further development of our product range in the area of turning solutions.”
The new ones TopSwiss™ swivel inserts from Kennametal are specifically designed for Swiss-style small part machining and are suitable for low feed, high depth of cut applications in medical, aerospace, general engineering and transportation. The portfolio includes:
– Four new carbide grades, one new cermet grade and seven new geometries
– Straight and curved cutting edges for stable cuts and consistent chip flow in low feed, high DOC applications
– Polished finishing geometries for increased weld strength and improved surface finish
– Medium and finish wiper geometries for higher feed speeds and better surface quality
– Various geometries with high chip breaker walls and large pockets for better chip evacuation.
The new one Micro Boring Solid (MBS)tool enables machining of even smaller applications with greater versatility and flexibility, promising sharp cutting edges, low cutting forces and excellent chip evacuation, resulting in longer tool life and excellent surface finishes. The latest TopSwiss product offering includes high-performance internal turning in holes as small as 0.3 mm (0.012″) diameter, precision-ground insert shanks for high accuracy and stability, and over 1,100 standard items that provide the right holder and insert for every application.
“We are proud to complement the TopSwiss platform with even smaller tooling solutions to meet the needs of the smallest machining projects while guaranteeing consistency and reliability to support unattended operations,” says Etling.
Also new: KCU25B turning plates provide a powerful solution for roughing, metal cutting and other metal processing in the aerospace, defense, energy, general engineering and transportation sectors where steels, stainless steels, cast irons and high temperature alloys are processed. Ideal for most common turning, notching and chipping applications, the KCU25B inserts feature Kennametal’s proprietary KENGold PVD coating, which provides multiple layers of protection for better edge and break resistance.
About Kennametal For over 85 years, Kennametal Inc. has been a leader in industrial technology, providing customers with productivity through materials science, tooling and wear-resistant solutions. Aerospace, defense, earthmoving, energy, general engineering and transportation customers turn to Kennametal to manufacture with precision and efficiency. Every day, around 8,400 employees help customers in almost 100 countries stay competitive. Kennametal generated revenue of $2 billion in fiscal 2024. For more information, see www.kennametal.com . Follow @Kennametal: Instagram, Facebook, LinkedIn and YouTube.
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Interview with Scott Etling, Vice President of Global Product Management at Kennametal Inc.
Interviewer: Thank you for joining us today, Scott. Kennametal has recently expanded its turning portfolio with new products for small parts machining and medical applications. Can you tell us more about these new offerings?
Scott Etling: Absolutely! We are very excited to introduce our new TopSwiss™ turning inserts, Micro Boring Solid (MBS) tools, and KCU25B turning inserts. These products are specifically designed to meet the evolving needs of the small parts and medical equipment machining sectors. By improving output, component quality, and reducing error rates, our goal is to support our customers in achieving greater precision and reliability.
Interviewer: What distinguishes the TopSwiss™ inserts from other products in the market?
Scott Etling: The TopSwiss™ inserts are tailored for Swiss-style machining, which often requires low feed rates and high depths of cut. We’ve integrated innovative features like straight and curved cutting edges for stable cuts, polished geometries to enhance surface finishes, and various chip breaker wall designs to ensure effective chip evacuation. This versatility makes them ideal for a range of industries, including medical and aerospace.
Interviewer: The Micro Boring Solid (MBS) tool sounds intriguing. Could you elaborate on its key benefits?
Scott Etling: The MBS tool is designed for even smaller applications and delivers impressive versatility. With sharp cutting edges and low cutting forces, it offers exceptional chip evacuation, enhancing tool life and surface finish quality. It can handle internal turning in holes as small as 0.3 mm, making it essential for precision medical applications.
Interviewer: The KCU25B turning inserts also seem to play a critical role. What applications are they best suited for?
Scott Etling: The KCU25B inserts are robust, catering to roughing and metal cutting in industries such as aerospace, defense, and general engineering. Their KENGold PVD coating enhances edge and break resistance, making them suitable for processing a variety of materials, including stainless steels and high-temperature alloys. They are designed for common turning and notching applications, ensuring reliability in demanding environments.
Interviewer: Kennametal has a long history in industrial technology. How do these new products reflect your commitment to innovation?
Scott Etling: Our continuous innovation is vital to staying at the forefront of the industry. These new additions not only expand our existing portfolio but also reinforce our mission to be a one-stop shop for our customers. By listening to our clients’ needs, we can develop products that deliver real-world benefits, whether in terms of efficiency, quality, or reliability.
Interviewer: Thank you, Scott. It sounds like Kennametal is making exciting strides in machining technology!
Scott Etling: Thank you for having me! We are indeed thrilled about these new innovations and the impact they will have on our customers’ success.
